This VFD-S AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following: Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and CD, dust covers and rubber bushings. Thank you for choosing DELTA’s high-performance VFD-ED Series. The VFD-ED Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available. This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive.

Product Application

Industrial Automation BU, Delta Electronics, Inc.

Case

Application: Delta C2000 Series AC Motor Drive and AFE2000 Active Front-End Unit for Bridge

Crane (Overhead Travelling Crane)

Issued by

Solution Center

Date

November, 2010

Pages

5

Applicable to

C2000 series AC motor drive, AFE2000 series active front-end unit

crane, hoist, Delta AC motor drive, high-level field oriented control, built-in PLC, torque control,

Key words

reliability, AFE2000 active front-end, power quality, power improvement, power factor, harmonics,

fast braking, brake resistor, current control PWM converter, switch rectifier, energy-saving

Introduction

A bridge crane (also known as an overhead travelling crane) finds wide application in warehouses, factories, docks, open storage yards, and more. A three-phase induction motor offers many benefits including simple structure, durability, low cost, and easy maintenance. If we employ a Delta AC motor drive to drive the induction motor rather than using a traditional drive, the crane’s malfunction rate decreases substantially. Moreover, if Delta’s AFE2000 series active front-end unit is employed, it saves the cost of purchasing a brake resistor and excessive energy is transformed into reusable energy through IGBT switch, which is fed back to the mains for other electronic devices. Delta’s AC motor drive and AFE2000 is an outstanding combination for bridge cranes.

Application

The bridge crane

starting load is large,

it is common to

bridge cranes with

more than four

each wheel. The

motion is done by

1.

Trolley:

.

2.

Endtruck:

REV).

3.Hoist: To lift and lower the item (up/down).

[Figure 1]

The bridge crane hoist, unlike the trolley and the runway girder, has lower requirements for precision control, and it benefits a lot from the AC motor drive. Different from traditional drives, an AC motor drive offers more thorough

With solid experience and advanced technology, Delta’s IABU offers efficient and reliable solutions and service — we are your most trustworthy partner.

COPYRIGHT © 2008 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED.

- 1 -

Product Application

Industrial Automation BU, Delta Electronics, Inc.

safety protection and additional features such as large load inertia and 4-quadrant operation. The suggested AC motor drive and the active front-end unit model for the bridge crane are:

VFD VFD110C23A

AFE AFE075A23A + CHOKE: 2.1mH

Delta c2000 vfd manual

Application Case

System Solution

For bridge cranes,

long-term system

stability issues as

1.

Full vector

in steady motion.

2.

Optional braking

3.

Constant torque

4.

With AFE2000,

and fed back to

the mains.

System Features

SVC control

The Delta C2000 provides sensorless vector control (SVC) to perform a nearly close-loop control function which saves from purchasing an encoder and lowers maintenance cost. In addition, it overcomes activation difficulties, and is capable of initiating a start-up under full load and short-term over-load conditions.

Braking process control

Prevention of sudden drops and jerky movements is an important factor in overall bridge crane system design. The coordination between the AC motor drive and the mechanical control should be rigid to prevent sudden drops and jerking, especially when lifting or lowering a heavy load and when stopping a heavy load in mid-air. The Delta C2000 series offers a special set of parameters and multiple output commands to promptly solve the problem.

Overload capacity

Normal load: rated output current 120%/min; Heavy load: rated output current 150%/min. This offers sufficient start-up torque and maintains the DC Bus voltage at 730VDC when torque decreases and it will not trigger OU alarm. The test report reveals the system allows the bridge crane to operate long-term

Delta vfd manual pdf

Soft-start, soft-stop, wide speed range and precise positioning.

With solid experience and advanced technology, Delta’s IABU offers efficient and reliable solutions and service — we are your most trustworthy partner.

COPYRIGHT © 2008 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED.

- 2 -

Product Application

Industrial Automation BU, Delta Electronics, Inc.

Full torque output at zero-speed. No sudden drops or jerky movements when the braking unit is not working, which ensures safety and system reliability.

Quick dynamic response, no sudden drops or jerky movements

Modular design of force-cooling fan for heat dissipation. The modular design makes it easy for fan cleaning and replacement.

Active Front End Unit

The Delta AFE2000 series is a substitute for traditional heat dissipation methods. It converts regenerative energy into reusable power and feeds it back to the mains, and allows the AC motor drive to operate in four quadrants to decrease power consumption. It provides innovative, clean and efficient energy solutions for a better tomorrow.

Experiment Results

Before using AFE2000

After using AFE2000

VFD110C23A

VFD110C23A + AFE075A23A

P = 1,800W

P = 7,000W (consumed) - 4,000W (regenerate) = 3,000W

Q = 9,000VAR

Q = 0VAR

S = 10,000VA

S = 7,000 consumed - 4,000VA regenerate = 3,000VA

With solid experience and advanced technology, Delta’s IABU offers efficient and reliable solutions and service — we are your most trustworthy partner.

COPYRIGHT © 2008 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED.

- 3 -

Product Application

Industrial Automation BU, Delta Electronics, Inc.

Energy Saved!> (10,000VA-3,000VA)x 100% 40%

10,000VA

PF = 0.2 ~ 0.4

PF = 0.99

WP+ = 61.1912Wh

WP- = 0.013Wh

Delta’s intelligent

larger power and

energy-saving ability offer stunning performance for bridge crane applications.

Delta has built an excellent reputation in the industrial automation market for its AC motor drive technology and continuous innovation. We have successfully developed our newest AC motor drive, the C2000 series. The bridge crane application shows the C2000’s SVC control using the auto-tuning function to accurately obtain the motor’s inductance value and resistance value. Precise calculation of slip deviation enables larger torque output for heavy loads. Also, system stability is easily attained without speed sensors which makes the wiring for motor and drive less complicated, and the control ratio is up to 1:100 (if the rated speed is 60Hz, the best speed control range is 0.6 ~ 60Hz). This function is applicable to the treadmills, elevator doors, circular knitting machines and cranes.

The Delta C2000 provides sensorless vector control (SVC) to perform a nearly close-loop control function which saves on purchasing an encoder and lowers maintenance cost. Compared with the traditional V/f control, the SVC offers better performance for low speed operation, larger starting torque, and speed response to load increases and decreases is faster. All these benefits allow cranes to activate easier for high friction and inertia load conditions. The SVC control technology has been widely adopted for constant torque application. The Delta C2000 series AC motor drive provides you with SVC control to overcome difficult crane start-ups at full load conditions.

Delta’s AFE2000 series active front-end unit not only improves electricity supply quality but also generates re-usable energy to slow down global energy consumption. Delta’s mission has always been to provide innovative, clean and efficient energy solutions for a better tomorrow. We are proud to launch our AFE2000 series which can help you save up to 40% in energy use.

With solid experience and advanced technology, Delta’s IABU offers efficient and reliable solutions and service — we are your most trustworthy partner.

COPYRIGHT © 2008 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED.

- 4 -

Product Application

Industrial Automation BU, Delta Electronics, Inc.

Delta’s professionalism and rich experience in industrial applications provides users with easy maintenance, a low failure rate and self-diagnosis features at a reasonable price, which enhances users’ competitive advantage in the market.

For more information on Delta AC motor drives, please visit our website at:

http://www.delta.com.tw/product/em/drive/ac_motor/ac_motor_main.asp

With solid experience and advanced technology, Delta’s IABU offers efficient and reliable solutions and service — we are your most trustworthy partner.

COPYRIGHT © 2008 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED.

- 5 -

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CP Series User Manual. Delta. Intelligent Sensorless. Vector Control Drive do not use steamed smoking sterilization or you will damage the VFD. 2. Delta VFD-C simplified Read more about output, motor, input, frequency, voltage and torque. 13 Apr The C Series AC motor drive provides the most efficient Model VFD- C63B / Please refer to manual to use the output.

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Differential-mode noise is caused by the stray capacitance between the conducting wires and common-mode noise is caused by the common-mode coupling current path created by the stray capacitance between the conducting wires and ground. The data register is used to store data or parameters. delta vfd c2000 manual

Delta CUser-Manual | AutomatedPT

Delta Vfd C2000 Parameter Manual Pdf

If fault code is still displayed on the Making a seamless shielding shell is practically impossible since the cage is composed of metal parts. Page The filter and the AC drive delta vfd c2000 manual be installed in the control cabinet or on the mounting plate that is earthed to ground.

Base Frequency of Motor 1 P Torque command direction If the setting for Pr. Table of Contents Preface Auto-detects baud rates; supports Max. Page 2 It is strictly forbidden to use steamed smoking sterilization. Open a blank page, click once on this buttonand then double click on that blank delta vfd c2000 manual. Constant torque output motor Settings 1: Page Startup page can only display pictures, no flash.

Display Delta vfd c2000 manual feedback G refer to Note 1 Standard HOA function 1: Input the numbers that you want to display and the corresponding numbers vf a parameter and that of a communication port.

This mode is suggested for PM motor. To prevent drive damage during installation, please removes the digital keypad and the cover before wiring.

Coast to stop Settings 1: None Device chosen 0: No bias Lower than or equal to bias Since interferences are suppressed by installing an earthed capacitor in the filter, the amount of current to ground leakage current could result in electric shocks to personnel or the power system. CANopen Guarding Time out bit 1: Page CANopen communication.

Password Setting Password Input Solution Fault SdRv Verify if the parameter setting of the motor drive is correct Power OFF Power 1: Place the cover back to the top and fasten the screws as delta vfd c2000 manual in the figure.

Wind the wires around the core in same direction for 3 times or more. No bias 54Hz Lower than or equal to bias Frame A delta vfd c2000 manual D: In this case, the ground current may return to the grounding electrode via more than one path.

Delta C2000-User-Manual

Analog current input loss ACE User Defined Delta vfd c2000 manual 0. Loosen the 6 screws on the top then remove 6 Loosen the 6 screws on the top then remove 6 metal washers and 6 plastic washers as shown in metal washers and 6 plastic washers as shown in figure below. For PM motor, set Pr. When homing is complete, M will be ON.

Loosen the manusl screws on the cover, remove 6 metal washers and 6 plastic washers as shown in below: Operation speed deltq 3: Click once on this button Open a new file and click once in that window, you will delta vfd c2000 manual the following In the clock display setting, you can choose to display Time, Day or Date on the Keypad.

Delta C2000 Manual Pdf

MCR delta vfd c2000 manual the main-control ending command that is placed at the end of the main-control program and there should not be any contact commands prior to the MCR command.

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